Patchwork Cowboy Hat US Flag Pattern Hat Silhouette Outline American
Celebrate Independence Day with rustic patriotic cowboy flair.
About This Design
Patchwork Cowboy Hat in-the-hoop embroidery design brings a classic cowboy silhouette dressed in an American flag patchwork. This patchwork cowboy hat embroidery blends rustic western style with 4th of July embroidery spirit, making a striking cowboy hat applique for shirts, jackets, and bags. The cowboy hat in-the-hoop files include multiple sizes and common machine formats so you can stitch a consistent US flag embroidery motif for kids' tees or grown-up jackets. Keywords: patchwork cowboy hat embroidery, cowboy hat in-the-hoop, US flag embroidery, cowboy hat applique.
Best For
Machine Embroidery Design Details
Patchwork Cowboy Hat US Flag Pattern Hat Silhouette Outline American is available in hoop sizes 4in, 5in, 5.5in, 6in, 7in, compatible with Brother, Janome, Singer, Bernina, Baby Lock and other machines via PES, DST, EXP, VIP, HUS, XXX, JEF, VP3, uses 4 thread colors, approximately 21,453 stitches.
What Is Included
- Embroidery design files: PES, DST, EXP, VIP, HUS, XXX, JEF, VP3
- Design sizes: 4in, 5in, 5.5in, 6in, 7in
- Compatible hoops: 4x4, 5x5, 5x7
- Instant digital download — no physical item shipped
- Color sequence / thread color guide included
Perfect For
How to Stitch This Design
- Download the design files (PES, DST, EXP, VIP, HUS, XXX, JEF, VP3) from your purchase and unzip the folder.
- Choose the matching design size: 4in, 5in, 5.5in, 6in or 7in and hoop accordingly (compatible hoops: 4x4, 5x5, 5x7).
- Prepare threads and colors: this design uses 4 colors and runs 21,453 stitches — load threads in your chosen color order.
- Stitch as an in-the-hoop applique: follow the placement and tackdown steps, add patch fabrics when prompted, trim applique pieces as instructed, then complete the outline/finish stitch.
- Remove from hoop, trim any excess stabilizer and fabric, press gently, and attach the finished patch or applique to your garment or project.
Embroidery Machines Supported
Works with all major home embroidery machines that accept standard formats.
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See all →FAQ
What embroidery machines work with this design?
This design is provided in PES, DST, EXP, VIP, HUS, XXX, JEF and VP3 formats and is compatible with most home and commercial machines, including Brother, Janome, Singer, Bernina, Husqvarna/Viking and Pfaff models that accept those formats.
How do I stitch the in-the-hoop applique sequence for this cowboy hat design?
Follow the supplied stitch order: placement and tackdown, add the patch fabric pieces, trim close to the tackdown, then stitch the final outline and finishing layers. The included sequence is optimized for in-the-hoop applique.
What hoop sizes fit this design?
Design sizes are 4in, 5in, 5.5in, 6in and 7in. Compatible hoops for these sizes are 4x4, 5x5 and 5x7.
Is this design suitable for beginners?
This in-the-hoop patch uses 4 colors and 21,453 stitches; beginners comfortable with basic applique steps can succeed by using a larger size and following the included instructions carefully.


































