How to stitch Fonts with Embroidery Puffy Foam
Important: not all designs are suitable for this technique. Make sure your embroidery design is specifically digitized for use with puffy foam.
1. Materials Needed
- Embroidery puffy foam (e.g., 3 mm Gunold foam)
- Medium-weight stabilizer
- Ballpoint embroidery needles
- Thread (preferably matching foam color)
- Tape
- Optional: spray adhesive (e.g., 505 or KK100)
2. Preparing the Foam
- Cut a piece of foam slightly larger than the design area.
- Secure it in place with tape.
- The hold does not need to be very tight, initial stitches will secure the foam to the fabric.
3. Optional: Increasing Height
- For a more raised effect, stack multiple layers of foam.
- Lightly bond layers using spray adhesive (e.g., 505 or KK100).
- Initial stitches will also help hold layers together.
4. Stabilization Setup
- Puffy designs are typically dense.
- Use proper stabilization, usually one layer of medium-weight stabilizer works well (adjust depending on your project).
5. Machine Setup
- Use ballpoint needles (they create slightly larger holes, helping cleanly perforate foam).
- Slightly loosen thread tension to allow better thread coverage over the foam.
6. Stitching the Design
- Begin embroidery, initial stitches will secure the foam.
- Ensure full thread coverage over the foam for a clean raised effect.
- Using foam that matches the thread color improves the final look.
7. Finishing the Design
- Tear away excess foam after stitching.
- Use steam over the design to remove any remaining foam “fringe” and refine edges.
- Do not press directly with an iron.
8. Care Instructions
- Washing: Machine washable; foam is non-toxic and water-resistant.
- Dry Cleaning: Do NOT dry clean, foam can absorb chemicals and become flammable.
- Ironing: Steam only; no direct pressing.
- Drying: Machine dry at a low temperature.
Link to a video tutorial - How to make a Puff Foam Font
If you have questions, feel free to contact us.
